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Pu-erh Cake Tea process

Nowadays Pu-erh tea is more and more popular both in China and Western Countries.  Many people are interested in the process of both loose Pu-erh and Compressed Pu-erh.  In this article we will show the steps of Pu-erh cake process to all tea enthusiasts.

The whole process can be simply concluded as following steps:

Raw Pu-erh Cake: Picking Fresh Leaves -- Indoor Withering -- Sha Qing ("Kill The Green”) -- Rolling -- Sun Drying -- Compress

Ripened Pu-erh Cake: Picking Fresh Leaves -- Indoor Withering -- Sha Qing ("Kill The Green”) -- Rolling -- Sun Drying -- Wet Piling -- Compress

The only difference between Raw Pu-erh Cake and Ripened Pu-erh Cake is that the Ripened Pu-erh has Wet Piling step.

Picking Fresh Leaves

The best time for picking the tea leaves is after half an hour of sunrise in case the water containing too high which will have bad affection to withering and sha qing process.  The processes Picking, Withering, Sha Qing and Rolling usually complete between 10am to 12am.  Then following the Sun Drying before 4pm, the exact time should be according to the tea amount and weather.
Pick tea leaves

Indoor Withering

Newly picked Pu-erh tea leaves be placed on a drying table to dry for a day or two. Drying the tea leaves will remove the moisture from the tea leaves.leaves to dry

The raw puer tea is allowed to breathe prior to being rolled.
raw puerh tea breathe

Sha Qing - "Kill The Green"

The purpose of Sha Qing is to reduce the fermentation.

Machine Sha Qing - steaming

The leaves are tumbled in an air drying machine for 3 minutes to soften them.Sha Qing by Machine

Manually Sha Qing - Panning

Pan Frying the tea leaves on a wok is done to "Kill The Green". Its like making stir fried with your hands!Manually Sha Qing

Rolling

After frying the leaves "Kill-Green" the leaves are allowed to cool briefly and then are rolled and broken.  This breakage allows the leaves to release some of their potency.  Un-rolled and/or un-broken leaves would result in a pu-erh tea that would be very bland and would not age well.

Machine Rolling

Machine Rolling

Manually Rolling

Manually Rolling

Sun Drying

The rolled tea is then sun dried for three days.  This mao cha (raw puer tea) is used to make green and black puer.

sun drying tea leaves

Wet Piling

The process used to convert mao cha (raw puer tea) into ripened Pu-erh is a recent invention that manipulates conditions to approximate the result of the aging process by prolonged bacterial and fungal fermentation in a warm humid environment under controlled conditions, a technique called wòdūi (渥堆, "wet piling" in English), which involves piling, dampening, and turning the tea leaves in a manner much akin to composting.
wet piling processwet piling

The tea is weighed and placed in the bucket.  Then it will be steamed for 25 seconds to soften the leaves and to allow the leaves to stay together when pressed.
steam tea

Cloth is placed over the bucket and the tea is emptied in to the cloth.  Then tied the cloth.

Put the wrapped teacake to the machine to be pressed.

Before press.                                                          After press
puerh cake before pressedpuerh cake after pressed

Highest quality tea is still pressed with stone.  Due to the manual labor involved, this method of pressing is often referred to as: "Hand" or "Stone-pressing”
press stone

press tea with stone

Dry Cake

Pressed Pu-erh is removed from the cloth bag and placed on latticed shelves where they are allowed to air dry, which may take several weeks or months, depending on the wetness of the pressed cakes.
tea cake before wrapped

Packing puerh tea cake

packing puerh cake

Now the puerh cake is totally produced, but as the puerh cake is tightly compressed that it is very hard to pry the tea loose from, we need to learn How to Properly Loosen and Pry Pu-erh Tea to be able to brew and drink the delicious Pu-erh tea! Also have a look at our article on How to Brew an Enjoyable Pu-erh Tea

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